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What Size Oil Plant Do You Actually Need?

Input your daily raw material volume and oil type. Our calculator instantly recommends the right press configuration, tells you expected oil output, floor space needed, and power requirements — so you can plan your investment accurately.

0 Oil Types
0 –500 TPD Range
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Edible Oil Plant Capacity Calculator

Adjust the inputs below — results update in real time

Your Plant Requirements

kg / day
Your Plant Specification
Plant Capacity Required TPD input
Daily Oil Output kg / day
Recommended Press
Floor Space Required
Power Requirement kW
Estimates based on 15+ years and 500+ plant installations. Actual values ±15% depending on raw material quality and local conditions.
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Oil Yield Reference Data

Typical screw press oil yields by raw material type — used in calculator above

Raw Material Oil Content Screw Press Yield Press Model Typical Capacity Range
🥜 Peanut 42–52%
40–46%
6YL-160 5–100 TPD
🌱 Soybean 17–22%
14–18%
6YL-180 5–200 TPD
🌾 Sesame 45–55%
42–50%
6YL-130 1–50 TPD
🌻 Sunflower 38–50%
36–46%
6YL-160 5–150 TPD
🌼 Rapeseed 35–45%
32–40%
6YL-180 5–200 TPD
🌿 Cottonseed 15–20%
12–17%
6YL-180 10–300 TPD
🌴 Palm Kernel 46–52%
44–50%
6YL-160 5–100 TPD
🥥 Coconut 60–65%
56–62%
6YL-130 1–50 TPD
🌱 Mustard 28–36%
26–32%
6YL-130 2–50 TPD

How the Calculator Works

The logic behind the recommendations — so you understand what you're seeing

Press model selection is based on raw material density, fibre content, and oil viscosity — not just volume. A sesame press has a fundamentally different barrel profile than a soybean press, and matching these properties is critical for yield.

Floor space estimates include the press footprint plus minimum safety clearance (600mm on all sides), feed system, oil collection tank, and filter press. The refinery add-on assumes a batch-cycle DBDW system positioned adjacent to the pressing area.

Power figures include presses, conveying, and filtration. The base press kW is multiplied by 1.35 to account for conveying, oil pump, and auxiliary loads. Refinery power adds 15–30 kW depending on batch size and heating configuration.

Frequently Asked Questions

Common questions about the capacity calculator and plant sizing

The calculator provides estimates accurate to ±15% for typical raw material quality and standard operating conditions. The main variables affecting actual results are: raw material oil content (we use average values), raw material moisture (we assume optimal 8–12%), press wear condition (we assume new equipment), and operating speed settings. For a precise equipment specification, use the results as a starting point and request a free custom plant design where our engineers factor in your specific material properties.
Different oilseeds have different physical properties — sesame has small seeds requiring finer press slots (6YL-130), while soybean and sunflower have larger seeds requiring higher throughput presses (6YL-180). Peanut and cottonseed require specific barrel configurations for optimal yield. Selecting the wrong press for your oil type can reduce yield by 5–12% and increase wear rate significantly.
For capacities above 50 TPD (50,000 kg/day), we typically recommend solvent extraction technology for high-volume soybean, sunflower, or cottonseed processing — screw pressing is not economical at very large scale for low-oil-content seeds. For peanut, sesame, and coconut above 50 TPD, large-capacity screw pressing remains optimal. Contact us directly for capacities above 100 TPD — these require custom engineering.
For multi-oil plants, size the plant for your highest-volume oil type first, then check that the press configuration is compatible with your secondary materials. Most 6YL-series presses can switch between compatible oil types (e.g., soybean to sunflower) with a press screw swap (1–2 hours). For very different materials (e.g., sesame and soybean), dedicated presses for each are more efficient.

Your calculator results are ready — get your free plant design

Our engineers will validate these numbers with your exact materials and floor plan, then deliver a complete plant layout within 24 hours.

What this calculator does — and why plant sizing matters

Planning an edible oil mill is fundamentally a sizing problem. You start from how much raw seed you want to process each day, then work backwards to the equipment that can actually move that volume — the press throughput, the operating hours per shift, the expected oil yield, and (if you refine on site) the refinery batch size. Get any one of these wrong and the whole plant falls out of balance.

This tool turns four simple inputs — your raw material type, daily volume (kg/day), operating hours (8, 16 or 24 h) and whether you need crude or fully refined oil — into a planning-stage picture: required plant capacity in tonnes per day (TPD), an indicative daily oil output, a recommended press configuration, an estimated floor space, and a power requirement. It is the same back-of-envelope logic an engineer uses on a first call, made transparent.

Why it matters commercially: an over-sized plant ties up capital in presses and refinery vessels that sit idle, inflates floor-space rent and connected power, and lengthens payback. An under-sized plant forces overtime shifts, accelerates wear, and caps the revenue you can earn from the seed you can source. Capacity is the single decision that anchors your equipment budget, building footprint and staffing plan — so it pays to model it before you commit. Treat the numbers here as a starting frame, then confirm them against a detailed design once your real seed quality and site constraints are known.

Worked examples

Small soybean mill — 10 t/day, single product

Inputs (indicative): soybean at a typical ~18% oil content, processing 10 tonnes/day, screw pressing only (crude oil).

Screw pressing does not recover all the oil — a realistic single-press extraction is around 80–90% of the oil present (the rest stays in the cake). At ~90% extraction:

10 t seed × 18% oil = 1.8 t of oil present; × 90% recovered ≈ 1.62 t/day of crude oil (~1,620 kg/day), with roughly 8.3–8.4 t of press cake as a by-product.

Indicative only. Actual yield moves with seed moisture, freshness and whether you single- or double-press. This illustrates the core chain the calculator follows: seed in → oil content → extraction efficiency → oil out.

Same seed, more hours — 20 t over 20 h vs 24 h

Capacity is throughput, and throughput is rate × hours. Suppose you must process 20 tonnes/day of soybean.

Over a 20-hour running window you need presses delivering ~20 ÷ 20 = 1.0 t/h. Stretch the same 20 t over 24 hours of continuous operation and the required rate drops to ~20 ÷ 24 ≈ 0.83 t/h — meaning a smaller or fewer press lines can carry the same daily tonnage.

The trade-off is real: longer hours mean continuous-duty equipment, more shifts and crew, but lower peak rate and capital. Shorter hours need a bigger press but simpler staffing. The operating-hours input in the calculator exists precisely so you can see this lever. Figures indicative.

Seed type changes everything — sunflower vs soybean

Two plants of identical seed throughput can produce very different oil volumes because oil content varies hugely by seed.

Process 10 t/day of each, at ~90% extraction (indicative):

  • Soybean at ~18% oil → 10 × 0.18 × 0.90 ≈ 1.62 t/day oil
  • Sunflower at a typical ~40% oil → 10 × 0.40 × 0.90 ≈ 3.60 t/day oil

Same seed tonnage, more than double the oil from sunflower — which is why low-oil seeds like soybean and cottonseed are often run at large scale or via solvent extraction, while high-oil seeds press economically at modest size. Always model capacity around your seed, not a generic figure. Indicative values for illustration.

Typical oil content by oilseed

Indicative, widely-published oil-content ranges used to size oil output from seed throughput. These are general industry figures for planning only — actual content varies with variety, growing region, season, moisture and storage. Confirm against a representative sample of your own seed before finalising equipment.
OilseedTypical oil content (indicative)Planning note
Soybean~17–22%Low oil content; pressed at scale or via solvent extraction for high volumes
Sunflower~38–45%High oil; presses economically, popular for mid-size mills
Rapeseed / Canola~38–44%High oil; widely grown, common feedstock for food and biodiesel
Groundnut / Peanut~42–50%High oil; valued for premium edible oil, good press yield
Cottonseed~15–20%Low oil; usually large-scale, by-product of cotton ginning
Palm Kernel~45–50%High oil; the kernel only — distinct from palm fruit pulp oil
Sesame~45–55%Very high oil; small premium runs, often cold/low-temperature pressed

All ranges are indicative industry common-knowledge figures for planning estimates, not a guarantee of yield. Recoverable oil is always lower than oil content because pressing and extraction leave residual oil in the cake/meal. Verify with lab analysis of your actual raw material.

Who uses plant capacity sizing

Capacity sizing is the first step for anyone planning, expanding or quoting an oilseed processing operation. It is used across edible and vegetable oil milling, where seed throughput drives the press line; agribusiness and farmer cooperatives turning their own harvest into oil and cake; food processing groups adding in-house oil supply; biodiesel and oleochemical projects sizing feedstock crushing capacity; and contract or toll processors that must match equipment to fluctuating client volumes. Typical roles reaching for these numbers include plant owners and investors weighing capital, project and process engineers laying out the line, procurement teams scoping equipment, and agronomists or sourcing managers checking that local seed supply matches the plant they intend to build.

Edible oil millingVegetable oil processingAgribusinessFood processingBiodiesel feedstockOilseed crushingContract / toll processingPlant owners & investorsProcess engineersProcurement teamsAgronomists

How to read these estimates

This calculator is a transparent planning aid, not a performance guarantee. Every figure is built from the visible logic on this page — seed throughput, indicative oil content, an assumed extraction efficiency, operating hours and standard equipment footprints — using widely-published typical industry values rather than data from any specific plant. We have deliberately kept the method open so you can see exactly how an input becomes an output, and adjust your own assumptions. Real-world results depend on factors no calculator can know in advance, so use the numbers to frame your project and budget, then confirm them with a detailed plant design.

  • Figures are indicative and typical — oil content and yield ranges are general industry common knowledge, clearly labelled, not measured from your seed.
  • Yield depends on your raw material — seed variety, moisture, freshness and cleanliness all move actual oil output up or down.
  • Pressing vs solvent extraction differ — screw pressing leaves more residual oil in the cake than solvent extraction; the right route depends on seed and scale.
  • Equipment and condition matter — press model, wear, temperature and single- vs double-pressing change recovered oil.
  • Treat results as planning-stage estimates — they are a starting point to be validated against a proper engineered design and your local conditions.

Key terms

Oil content
The percentage of oil naturally present in the seed by weight (e.g. soybean ~18%, sunflower ~40%). It sets the theoretical maximum oil you could ever recover — actual output is always lower.
Extraction rate / efficiency
The share of the oil present that the process actually recovers. Screw pressing typically recovers most but not all of the oil in a single pass; solvent extraction recovers more. It is the bridge between oil content and real oil output.
Residual oil in cake
The oil left behind in the press cake or meal after extraction. Lower residual oil means higher recovery; screw pressing leaves more residual oil than solvent extraction, which is one reason high-volume low-oil seeds often use solvent processing.
Pressing vs solvent extraction
Two ways to get oil out of seed. Mechanical pressing (screw press) squeezes oil out physically — simpler and chemical-free, but leaves more oil in the cake. Solvent extraction dissolves out the remaining oil for higher recovery, but needs more equipment and scale to be economical.

More frequently asked questions

How do I convert daily seed volume into expected oil output?

Multiply your daily seed tonnage by the seed's oil content, then by the extraction efficiency. For example, 10 t/day of sunflower at ~40% oil content and ~90% extraction gives about 10 × 0.40 × 0.90 ≈ 3.6 t/day of crude oil (indicative). The remainder leaves as press cake. Use typical oil-content figures for a first estimate, then confirm with a lab test of your actual seed.

Why is my actual oil yield lower than the seed's oil content?

Oil content is the total oil in the seed; recovered yield is what the process actually extracts. Mechanical pressing always leaves some residual oil in the cake, so a seed with 40% oil content might yield closer to 36% recovered oil by single-pressing. Moisture, seed freshness, press wear, temperature and single- vs double-pressing all affect the gap. These are planning-stage estimates — your real figure should be confirmed by a detailed design.

Should I plan extra capacity for seasonal seed supply or future growth?

Often yes. Many oilseeds arrive in a harvest window, so you may need to process a year's seed in fewer months, or store seed and run steadily. A common approach is to size the press line for your realistic peak daily throughput, use operating hours as a flexible buffer, and leave layout space for a second line if you expect to grow. Model the high-throughput case in the calculator, then confirm storage and supply assumptions with an engineer before committing capital.

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