🇯🇴 Amman (Sahab Industrial Zone), Jordan · Completed 2023
Dual-grade peanut oil mill in Amman producing both light (120°C, <20Y Lovibond) and dark (190°C, >150Y) roasted peanut oil from a single plant with switchable PID roasting system — serving biscuit manufacturers, restaurants, and food ingredient buyers.
Dual-grade peanut oil production in Amman Jordan, two different colored oil products (pale and dark amber) in separate containers, food-grade factory, Jordanian industrial setting, Middle Eastern food production
An Amman food ingredient supplier identified an underserved market: Jordan's biscuit and confectionery manufacturers needed a reliable local source of light-grade peanut oil (pale colour, neutral flavour), while the city's growing restaurant sector wanted dark-roasted peanut oil with intense aroma for Middle Eastern and Asian-inspired dishes.
The business model required both products from a single 20 TPD plant — not two separate production lines. A switchable dual-roast system was the engineering solution.
Lovibond: <20Y (pale yellow)
Flavour: mild, neutral
Use: biscuit baking, confectionery frying
Settling: 48 hours
Lovibond: >150Y (deep amber)
Flavour: intense roasted aroma
Use: restaurant cooking, Asian dishes, seasoning
Settling: 24 hours
Single CYJ-2.5 rotary drum roaster with PID temperature controller switchable between 120°C (light mode) and 190°C (dark mode). Mode transition takes 20–30 minutes. After pressing, oil is routed to dedicated settling tanks per grade (colour and aroma isolation), and stored in separate SS tank systems.
Jordan's Sahab Industrial Zone houses significant food manufacturing capacity — the plant is strategically located within 15 minutes of most Amman food factory customers, enabling same-day delivery of fresh-pressed oil without long storage periods that degrade quality.
| # | Equipment | Model | Specification / Notes |
|---|---|---|---|
| 1 | Cleaning Screen | — | Removes impurities from raw peanuts |
| 2 | Dehulling Machine | BTM-800 | Removes peanut shells; increases kernel oil content available for pressing |
| 3 | Dual-Mode Rotary Roaster | CYJ-2.5 | PID controller; switchable between 120°C (light) and 190°C (dark) modes; 20–30 min transition |
| 4 | Mode Transition Timer System | — | Temperature stabilization monitoring between grade switches; alerts operator when stable |
| 5 | Screw Press (×3) | 6YL-180 | 20 TPD combined pressing capacity; runs same equipment for both grades |
| 6 | Plate Filter | BASY-500 | Standard filtration; finer filter cloths used for light grade (better colour clarity) |
| 7 | Grade A Settling Tanks (×2) | SS304, 48h | Dedicated light grade settling; longer 48h settling for better colour clarity |
| 8 | Grade B Settling Tanks (×2) | SS304, 24h | Dedicated dark grade settling; 24h sufficient for dark grade turbidity |
| 9 | Light Grade Storage (×3) | SS304 tanks | Dedicated light grade storage maintaining colour and aroma separation |
| 10 | Dark Grade Storage (×3) | SS304 tanks | Dedicated dark grade storage — aroma isolation from light grade |
| 11 | Lovibond Colour Meter | — | Quality control for each grade; verifies <20Y (light) and >150Y (dark) per batch |
| 12 | FFA Test Station | — | Titration test per batch; both grades target <0.3% FFA |
| 13 | Arabic PLC Panel | — | Mode selection (light/dark); temperature monitoring; grade routing control |
"Our food industry customers have very specific peanut oil requirements. Biscuit factories want pale, neutral oil. Restaurants want dark roasted oil with aroma. With one plant and a switchable roaster, we supply both. SinoOil designed the dual-grade system perfectly."— Owner, Amman peanut oil company | August 2023
Light roasted peanut oil (120–140°C) produces pale yellow oil with Lovibond colour below 20Y, mild nutty flavour, and neutral aroma — preferred by biscuit and confectionery manufacturers where oil colour affects final product appearance. Dark roasted peanut oil (180–200°C) produces deep amber oil with Lovibond above 150Y, strong toasted peanut aroma, and rich flavour — valued in restaurant cooking, Asian cuisine, satay sauces, and seasoning applications. Roasting temperature also affects oil yield: light roast 42–45%, dark roast 46–48%, as higher temperatures mobilize more oil from the seed structure.
A dual-grade peanut oil mill uses a single pressing line with a switchable PID-controlled roaster. The temperature controller is set to either 120°C (light mode) or 190°C (dark mode) — transition between modes takes 20–30 minutes as drum temperature stabilizes. After pressing, oil from each grade is routed to dedicated settling and storage tanks, preventing colour and aroma cross-contamination between grades. Finer filter cloths are typically used for light grade to achieve lower colour values. Separate batch documentation per grade supports food industry customer quality specifications and supply chain audit requirements.
Jordan's food manufacturing sector includes significant biscuit, confectionery, snack food, and food service industries in the Sahab, Zarqa, and Aqaba industrial zones. Peanut oil is used in biscuit baking due to its high smoke point (232°C), stable flavour under repeated heating, and the mild character of light-grade oil. Restaurant consumption of dark roasted peanut oil has grown with expansion of pan-Asian cuisine in Amman's hospitality sector. Jordan also exports food products to Gulf and Levant markets, creating demand for food-grade peanut oil at export quality standard consistent with JISM and Codex Alimentarius requirements.
JISM (Jordan Institution for Standards and Metrology) publishes Jordanian standards for vegetable oils based on Codex Alimentarius international standards. Requirements for peanut (groundnut) oil include: FFA ≤0.3% (oleic acid basis), Peroxide Value ≤15 mEq/kg, moisture and volatile matter ≤0.1%, insoluble impurities ≤0.05%, and absence of adulterants. Colour specifications vary by grade. JISM certification requires factory audit, product sampling, and laboratory analysis through JISM-accredited labs. Jordan's food standards are recognized across Levant export markets including Palestine, Lebanon, and Iraq.
Peanut roasting creates flavour compounds primarily through Maillard reactions and lipid thermal degradation. At 120–140°C: minimal Maillard reaction, low pyrazine content, mild flavour, light colour. At 160–175°C: moderate pyrazines form, characteristic roasted peanut aroma develops, golden colour. At 185–200°C: high pyrazine content (key compounds: 2,5-dimethylpyrazine, 2-ethyl-5-methylpyrazine), intense toasted aroma, deep amber colour, reduced tocopherol content. Temperature precision of ±5°C is critical for consistent flavour batch-to-batch — a 10°C deviation noticeably changes aroma profile, which food manufacturer customers detect immediately in their production quality checks.
Need to supply multiple markets with different oil specifications from one plant? We design switchable dual-grade oil mills optimized for any seed type and customer requirement.